Make Materials Flow

If materials don’t flow, work doesn’t either.Poor material flow creates delays, excess handling, congestion, and frustration. People move things twice, store items “just in case”, or wait for parts to arrive.This collection includes material handling and layout solutions designed to present materials at the right place, in the right quantity, at the right time, with minimal handling and interruption.
The TLC Kanban Holder Box Type protects and displays Kanban cards in Lean production and warehouse environments. The box design keeps cards secure, clean, and easily accessible, helping teams manage inventory and material flow. Ideal for production lines, supermarkets, racking, and workstations, this holder supports clear visual signaling while reducing damage or loss of Kanban cards. It helps maintain consistent processes and supports Lean, 5S, and continuous improvement systems.

Kanban & Replenishment Flow

Kanban systems help materials move based on real demand, not guesswork. By making replenishment signals visible at the point of use, teams can prevent shortages, reduce excess stock, and keep work flowing without complex planning systems.

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Blue plastic crate

Material Handling & Point-of-Use Storage

Keeping materials close to where work happens reduces unnecessary movement, searching, and handling. Point-of-use storage supports smoother flow by ensuring parts, tools, and supplies are organised, visible, and ready when needed.

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The Lean Tape DSV CR7.5 Y B Kit is specifically designed for clear and consistent floor and area marking within Lean work environments. This kit facilitates the definition of walkways, work zones, storage areas, and safety boundaries, thereby enhancing organizational structure and visual management. Ideal for application in factories, warehouses, and production settings, this lean tape kit supports standardized layouts and promotes safer movement throughout the workplace. It reinforces 5S methodologies and

Floor Marking for Flow & Movement

Clear floor markings define how materials and people move through a workspace. By visually setting routes, storage locations, and movement zones, teams can maintain consistent flow, improve safety, and reduce confusion in shared areas.

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The TLC-123 Writable Magnets support clear visual management in Lean workplaces. Ideal for whiteboards, planning boards, racking, and other magnetic surfaces, these magnets allow teams to label, track, and update information quickly and efficiently. Available in four sizes and eight high-visibility colors, they help improve organization, communication, and workflow visibility across production floors, warehouses, offices, and training areas.

Flow Documentation & Work Guidance

When handling instructions and flow information are visible at the point of work, teams can follow the correct process without stopping to search for documents. Visual work guidance supports consistency and keeps materials moving smoothly.

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Handling Support & Workplace Accessories

Small handling interruptions add up. These supporting accessories help reduce friction by keeping tools, PPE, and materials accessible, allowing work to continue without unnecessary delays or workarounds.

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